Quench and temper line
Features:
Application: Quenching & Tempering
Material Heated:45#,40Cr,42CrMo,65Mn
Heating way: Induction heating
Product Detail
Application Video
Product Tags
● Product name:Quench and temper line for bar, pipe, tube, plate
● Bar diameter : ø10-120mm
● Pipe diameter: Not limited
● Application: Used for heat treatment for long bar, tube, casing, suction rod, drill pipe, plate, blade etc.
Quench and temper line advantages
● Accurate temperature monitoring & control.
● Inverter efficiency of 92%
● Full programmable speed control for all material handling devices
● Fully automated quick-change lines available
● Recipe driven algorithms enable low quantity orders and small batch processing
● Automatic induction coil change-over when required
● Instant on/off capability with induction heating equipment
● Optional upset end preheating stations
● Optional infrared camera upgrades
● Capable of seamless and welded tube processing
● Wide variety of materials can be processed from low-carbon steel to martensitic stainless steels
● Software diagnostics provide specific troubleshooting assistance for maintenance technicians
● Local service and spare parts available worldwide
Features for quench and temper line
● Transmission roller table: The angle between roller axis and work piece axis is 18 ~ 21 °. The work piece is rotating and go forward at the uniform rate for uniform heating. Rollers between furnace are 304 non-magnetic stainless steel and water-cooled.
● Roller table group: Independent control for feeding group, inductor group and discharging group,which is beneficial to continuous heating to avoid work piece gap.
● Temperature closed-loop system: Both hardening and tempering process used closed-loop control system which consists of America Raytek infrared thermometer and German Siemens S7 with high precision temperature control.
● IPC system: Powerful functions including the display of the current working parameters status, work piece parameters memory, storage, print, fault display and alarm and so on.
Steel bar diameter | Automatic Control | Power Design |
Ø10-Ø28 mm | IPC Control | KGPS350KW Quenching+KGPS160KW Tempering |
Ø42-Ø48 mm(Anchor Bolt) | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-60 mm | IPC Control | IGBT250KW Quenching+IGBT160KW Tempering |
Ø30-Ø60 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø35-Ø60 mm | IPC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-Ø110 mm | IPC Control | KGPS400KW Quenching+KGPS400KW Tempering |
Ø80-v110 mm | PLC Control | KGPS600KW Quenching+KGPS160KW Tempering |
Pipe diameter | Automatic control | Power design |
Ø95,Ø114 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø73.2,Ø88.9,139.7 mm(Drill pipe) | IPC Control | KGPS500KW Quenching+KGPS100KW Tempering |
Ø30-Ø60 mm | PLC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø35-Ø60 mm | IPC Control | KGPS250KW Quenching+KGPS160KW Tempering |
Ø30-Ø110 mm | IPC Control | KGPS400KW Quenching+KGPS400KW Tempering |
Ø80-Ø110 mm | PLC Control | KGPS600KW Quenching+KGPS160KW Tempering |
Overseas manager: Tom Wang
Email:tom@foreverfurnace.com
Phone: 0086-13303078975(whatsapp, wechat,line)
Specialist of induction heating equipment and system in China; Glad to be your business partner in induction heating field.